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Care & maintenance
6 min readBy James Mitchell

Custom Poker Chips: Shipping Damage, Claims and Replacement

Ghibli-style open shipping carton on hallway floor with foam-wrapped chip case, corner dent visible, and phone photographing damage — custom poker chips shipping damage guide

Every custom order passes digital proof approval before a press runs — that is your design lock. Delivery inspection is the last gate: it catches freight crush, packing errors, and rare factory outliers proofs cannot show on screen.

Made to order — why “return it” is not the default

Fact What it means for you
No pre-made inventory Your chips did not sit on a shelf — they were pressed for your denominations
Proof sign-off You approved layout, colours, and quantities before manufacture
MOQ runs 300+ ceramic or 500+ clay — cancelling mid-run wastes the full batch

That is why the policy is no returns once production starts — not because support disappears when freight drops a case. Defect resolution is the exception path: chips that do not match what you approved because of our manufacturing error.

Still deciding whether factory custom fits your timeline? Read is Poker Foundry right for you? before you order.

Shipping damage vs manufacturing defect

Symptom Likely cause First action
Dented case corner, foam intact Transit Photo box + case; spot-check chips
Hairline edge nick on scattered chips Vibration Note; usually playable
Crushed stack, cracked bodies Transit or packing Set aside; photo full stack
Wrong denomination on a colour Manufacturing / packing Stop — bag stack; photo vs proof
Count short vs invoice Packing error Recount; weigh batches; email
Blurry print on all chips of one colour Manufacturing Compare to approved proof PDF
Colour slightly off proof Often print tolerance See returns policy — not auto-defect

Rule of thumb: if the issue existed on the proof you signed, it is not a defect claim — it is the approved design. If physical chips diverge from that proof, document before play.

48-hour delivery inspection (summary)

Run the full checklist in inspecting custom poker chips on delivery. Minimum viable pass:

  1. Photograph sealed cartons — labels, corner crush, tape cuts
  2. Count each denomination — match quote summary (weigh stacks if 500+ chips)
  3. Spot-check 10–20 chips per colour — centre art, ring text, denomination
  4. Inspect edges — clay inlay lift; ceramic print scrape (clay vs ceramic)
  5. Email issues within 48 hours — order ID, photos, counts

Do not run a home game on suspect stacks until you have photos — grease and shuffle wear blur claims.

What to include in a damage or defect email

Item Why we need it
Order / quote reference Pulls production files and proof
Denomination map Which colour should read which value
Expected vs counted qty Per colour table
Photos Carton exterior, case interior, face + edge of affected chips
Approved proof PDF Side-by-side comparison
Delivery date Confirms inspection window

Subject line that helps: Order [ref] — count short / misprint / transit damage — photos attached

We respond through contact@pokerfoundry.net (same inbox as quote questions). WhatsApp on the site works for urgent club events if your tournament is this weekend — still send photos first.

What Poker Foundry will and will not replace

Typically covered (manufacturing error on our side):

  • Chips materially different from the signed digital proof
  • Systematic misprint across a denomination
  • Significant count shortage vs approved invoice
  • Structural failure — cracked bodies, lifted inlays beyond normal freight nick

Typically not covered:

  • Artwork choices you approved on proof (font, colour hue inside tolerance)
  • Change of mind after sign-off
  • Customer spec errors — wrong quantities submitted in the quote
  • Normal print tolerance band described in returns policy
  • Wear after play — fading from sunlight, oil buildup (cleaning guide)

Resolution is case-by-case — often replacement chips for affected denominations, not a full-order refund.

Freight claims and international delivery

Poker Foundry ships worldwide — region and freight mode are selected in the instant quote tool. Long lanes mean more handoffs:

Stage Risk Mitigation
Export packing Case shift Foam, denomination sleeves
Hub sort Corner impact Rigid case + outer carton
Last-mile Porch drop in rain Inspect indoors; dry 24 hours before sealing case (storage guide)

If outer carton shows heavy crush, photograph before opening — carriers sometimes require packaging photos for claims. We can supply commercial invoice copies for customs disputes; damage claims may need parallel carrier paperwork depending on your market.

After resolution — play and reorder

Once replacement chips land, re-run a light count — do not assume partial shipments are complete. Store your proof PDF and denomination map with the case; reorders depend on the same files.

Planning your first custom set? Configure denominations in Label Studio, approve a proof, then get an instant quote — accurate counts in the quote reduce packing-error risk at the factory.

Common mistakes

Mistake Why it hurts Fix
Skipping 48-hour inspection Wear blends with transit damage Open and count on delivery day
Mixing suspect chips into play Weakens defect evidence Bag and label stacks
No photos of carton Blocks freight claims Shoot exterior before lid open
Expecting full refund Made-to-order policy Pursue replacement for real defects
Approving proof while rushed “Defect” is actually signed art Use proof approval checklist
Storing wet chips Warp + inlay lift Dry fully — see storage guide

Soft CTA

Custom chips are a long-lived purchase — one inspection afternoon protects years of weekly games. When your spec is locked and your timeline allows ~10 weeks post sign-off, get an instant quote for 10g casino-grade ceramic or clay with printed denominations your guests can read without asking the host.

FAQ

Frequently Asked Questions

Quick answers on shipping damage, defects, and replacement for custom poker chips.

No — every order is made to order with your approved artwork. Our returns policy explains that production cannot be unwound once label sign-off completes. Manufacturing defects (chips materially differ from the signed proof due to our error) are handled separately — often with replacement of affected chips.

Within 48 hours of delivery while cartons and foam are intact. Photograph outer box damage, case corners, and affected chips before you shuffle them into play. Late reports make it harder to separate transit damage from table wear.

Minor edge nicks from vibration are common — note and play. Systematic crush damage, count shortages, or wrong denominations need documentation first. We resolve manufacturing errors per our returns policy. Carrier damage may require a freight claim alongside your support email — we guide you on what photos to submit.

Defect: wrong denomination on a colour, lifted inlay on most of a run, print off the approved proof, count short vs invoice. Not a defect: colour within normal print tolerance, a few edge nicks after freight, or artwork you approved on the digital proof. See proof approval guide.

Reorders use archived production files when you quote through Poker Foundry — see reorder colour matching. Replacement of a defective batch targets the same approved proof as the original run, not a redesign.

Set aside affected stacks — photograph, bag by denomination, and use undamaged colours if you must host. Mixing misprinted or cracked chips into circulation complicates claims and confuses guests.